In an on-station trial, two groups each of twelve pigs were used in simultaneous growing and finishing experiments, to evaluate 4 levels of fresh brewery waste in diets based on rice bran, broken rice and fish meal. The brewery waste replaced 0 (control), 30, 60 or 100% of the fish meal protein.
Feed DM intakes and growth rates were reduced as the dietary levels of brewery waste were increased, with the effect being more marked in the finishing phase. Contrasting results were obtained for feed DM conversion, with apparently better conversion on the diets with brewery waste in the growing phase, but poorer conversion on these diets in the finishing phase. A 30% replacement level appeared to give the best economic return.
An on-farm trial was conducted with 4 households with 4 pigs in each with initial weights of 40 to 46 kg. The control diet used in the on-station trial was evaluated in one household, while in the other three households the 30% replacement rate with brewery waste was applied.
Performance of the pigs was very good in all the households, with no apparent difference between the control diet and the diet with 30% replacement of fish meal protein by the brewery waste.
It is concluded that in diets for fattening pigs, based on broken rice, rice bran and fish meal, brewery waste can replace 30% of the fish meal on a protein basis, without affecting performance.
Preliminary studies (Luu Huu Manh et al 2000, 2003) have shown that in order for a good economic return in pig production, the best solution is to take full advantages of local feed resources instead of using commercial concentrates. The use of by-products from agricultural and / or industrial processing such as distillers' rice waste (Luu Huu Manh et al 2000) or brewery waste (Nguyen Thi Kim Dong et al 2000) is one such opportunity, which can help to improve farmers' economic returns.
According to Gohl (1984), brewer's grain is not commonly used for pigs, and it is generally recommended that it should not exceed 50% of the dietary protein otherwise growth rate and feed efficiency may be reduced. Brewery waste has 32% crude protein in DM according to Nguyen Thanh Phi Long (1996), but it is also high in in fibre. Brewery waste has often been used for duck and pig production by small-holder farmers in the Mekong delta, however, there is no information about what is the optimum level to feed for most economic results.
The
aim of the research reported in this paper was therefore to study a range
of levels of brewery waste as a replacement for the
protein in fish meal, in
diets for growing-finishing pigs. Trials were
carried out both on-station and on-farm, using the "best" result from the
on-station experiment.
Two trials were conducted to evaluate the replacement of fish meal by wet brewer’s grain for growing pigs. The first study was conducted for three months at the experimental farm, of the Animal Science Department, Cantho University. The second study was carried out on a farm in Chau Thanh district, Cantho city.
Animals and treatments
Trials were carried out simultaneously, with two groups each of 12 pigs, to evaluate the brewery waste in the growing (12 to 50 kg) and finishing phase (50 to 90 kg). The pigs for the growing trial weighed 12.1±1 kg and those in the finishing trial 45±1 kg. The animals were allocated according to a completely randomized design into four different diets, in which brewery waste replaced fish meal at levels of 0, 30, 60 and 100% on a crude protein basis. All animals were individually housed, and de-wormed and vaccinated before starting the trials. The daily feed allowance was set at 4% of the animal’s live weight, and was given at 09:00 and 14:00 hours. Refusals were recorded daily to measure feed intake. Water was available throughout the experiment. The pigs were weighed at the start, at intervals of one month and at the end of the trial.
Brewery waste, which is the residue after beer making using mainly barley malt, was purchased every two days at a local beer company. Fish meal, rice bran and broken rice were purchased at the same time from a local feed company. The diets in the growing phase were formulated to contain 17% protein in DM which was reduced to 14% in the finishing phase (Tables 1, 2 and 3).
Table 1. Composition of the dietary ingredients (% in DM, except for DM which is on fresh basis) |
||||||
|
DM |
Ash |
CP |
EE |
CF |
NFE |
Rice bran |
86.9 |
9.10 |
13.3 |
13.5 |
11.9 |
52.2 |
Broken rice |
85.5 |
1.33 |
10.7 |
1.55 |
1.04 |
85.3 |
Fish meal |
86.2 |
43.8 |
34.6 |
2.34 |
1.76 |
17.5 |
Brewery waste |
29.9 |
3.57 |
31.0 |
15.0 |
14.7 |
35.7 |
Table 2. The formulation of diets (% in DM) for growing pigs |
||||
|
Control |
BW30 |
BW60 |
BW100 |
Ingredients, % |
|
|
|
|
Rice bran |
40 |
41.82 |
45 |
44.6 |
Broken rice |
35.8 |
33.2 |
29.2 |
28.4 |
Fish meal |
23.2 |
16.2 |
9.3 |
0 |
Brewery waste |
0 |
7.8 |
15.5 |
26 |
Bone meal |
0.5 |
0.5 |
0.5 |
0.5 |
Premix vitamin |
0.5 |
0.5 |
0.5 |
0.5 |
Composition |
|
|
|
|
DM, % in air-dry |
85.4 |
81.0 |
76.7 |
70.8 |
Ash, % in DM |
14.3 |
11.6 |
9.11 |
5.36 |
CP, % in DM |
17.2 |
17.2 |
17.2 |
17.0 |
EE, % in DM |
6.51 |
7.72 |
9.09 |
10.4 |
NFE, % in DM |
55.5 |
55.8 |
55.6 |
56.8 |
CF, % in DM |
5.53 |
6.75 |
8.1 |
9.43 |
Table 3. The formulation of diets for the finishing phase |
||||
Ingredients, % DM basis |
Control |
BR30 |
BR60 |
BR100 |
Rice bran |
40 |
40 |
37.6 |
39 |
Broken rice |
46.3 |
44.4 |
46.3 |
45.8 |
Fish meal |
12.7 |
8.9 |
5.1 |
0 |
Brewery waste |
0 |
5.7 |
10.0 |
14.2 |
Bone meal |
0.5 |
0.5 |
0.5 |
0.5 |
Premix |
0.5 |
0.5 |
0.5 |
0.5 |
Composition, % dry matter basis (except for DM which is on fresh basis) |
||||
DM |
85.3 |
82.1 |
79.7 |
77.3 |
Ash |
9.81 |
8.33 |
6.63 |
4.66 |
CP |
14.7 |
14.9 |
14.8 |
14.5 |
EE |
6.43 |
7.17 |
7.43 |
8.12 |
CF |
5.46 |
6.21 |
6.51 |
7.20 |
NFE |
62.6 |
62.35 |
63.6 |
64.5 |
The on- farm feeding trial was conducted in Chau Thanh district from April to July 2001.
Four
households participated in the trial, each having 4 Yorkshire pigs. In one
household the diet was the basal controll diets as used in the on-station trial.
In the other 3 households the Br30 diet from the on-station was used, with 30%
of the fish meal protein replaced by brewery waste. Initial weights of the pigs
were from 40 kg to 46
kg. All households using boiled
broken rice, which was cooked over night. The brewery waste was mixed with the boiled
broken rice, rice bran and fish meal. The feed was prepared freshly for every meal
with 3 litres of water being added to the mixture before feeding. The pigs were fed
three times per days, the amounts of feed being
adjusted so that there were no refusals. The pigs were de-wormed and vaccinated before
starting the trial.
The pigs were weighed at the start, once each month and on finishing the trial, using a 100 kg capacity portable scale with accuracy of 0.5 kg. Feed intake was recorded for every week, using a 12 kg capacity portable scale.
Feed samples were analysed in duplicate for dry matter (DM), crude protein (CP), ash, and ether extract (EE) according to the standard procedure of AOAC (1984).
All data were analysed by analysis of variance using the General Linear Model of the Minitab (version 13) software (Ryan et al 2000). Sources of variation were treatments and error. If the treatment effect was significant at P<0.05, differences between means were tested with the Tukey procedure of the Minitab software.
Feed DM intakes and growth rates were reduced as the dietary levels of brewery waste were increased, with the effect being more marked in the finishing phase (Table 4). Contrasting results were obtained for feed DM conversion, with apparently better conversion on the diets with brewery waste in the growing phase, but poorer conversion on these diets in the finishing phase.
Table 4. Effect of brewery waste on performance and intake of growing pigs (60 days ) |
|||||
|
Control |
Br30 |
Br60 |
Br100 |
Prob./SEM |
Growing phase |
|||||
Live weight, kg |
|
|
|
|
|
Initial |
20.3 |
20.0 |
20.3 |
20.3 |
|
Final |
52.3 |
52.5 |
49.7 |
48.1 |
|
Daily gain |
0.533a |
0.541ab |
0.490bc |
0.463bc |
0.01 |
DM intake, kg/day |
1.67c |
1.55b |
1.46ab |
1.33a |
0.01 |
Feed DM conversion |
3.13a |
2.86b |
2.98b |
2.87b |
0.01 |
Finishing phase |
|
|
|
|
|
Live weight, kg |
|
|
|
|
|
Initial |
45.3 |
46.7 |
44.3 |
44.33 |
|
Final |
88.7 |
89.6 |
81.0 |
74.3 |
|
Daily gain |
0.722a |
0.716a |
0.611b |
0.500c |
0.01/0.026 |
DM intake, kg/day |
2.26a |
2.26a |
2.13ab |
1.93b |
0.01/0.027 |
Feed DM conversion |
3.14a |
3.18a |
3.49ab |
3.87b |
0.01/0.118 |
abc Means in the same row without common superscripts are different at P<0.05 |
Two factors are likely to have contributed to the poorer performance with brewery waste; the high fibre content of this feed and the lower digestibility and inferior amino acid balance compared with fish meal. Ngodigha et al (1994) also found that increasing the level of brewery waste led to poorer live weight gain and and feed conversion in pigs; while Ong et al (1987) and Ugye et al (1988) reported that the digestibility of DM, crude fibre and crude protein were significantly reduced with increasing levels of brewers' dried grains in the diet.
The feed cost of the finishing pigs was reduced with increasing levels of brewery waste (Table 5), as the brewery waste was much cheaper than the fish meal. However, this advantage was offset by the poorer performance on the diets with brewery waste, thus there was little difference between the margin over feed cost between the control diet and that with 30% replacement of the fish meal protein by brewery waste, while with higher levels of the brewery waste the margin over feed was less than on the control diet.
Table 5. Economic analysis of the trial with finishing pigs |
||||
|
Br0 |
Br30 |
Br60 |
Br100 |
Gain |
43.3 |
43 |
36.7 |
30 |
Feed cost, VND/kg |
2174 |
1912 |
1648 |
1355 |
Total feed cost, VND |
94149 |
82214 |
60474 |
40657 |
Sale value of LW gain, VND |
476300 |
473000 |
403700 |
330000 |
Margin over feed, VND |
382151 |
390786 |
343226 |
289343 |
Performance of the pigs was very good in all the households, with no apparent difference between the control diet and the diet with 30% replacement of fish meal protein by the brewery waste (Table 6).
Table 6. Mean values for growth rate and
economic returns of pigs in 4 households in Chau Thanh district |
||||
|
Control |
Br30 |
Br30 |
Br30 |
Duration of trial, days |
60 |
61 |
62 |
62 |
Live weight, kg |
|
|
|
|
Initial |
43.3 |
43.3 |
42.0 |
44.8 |
Final |
88.3 |
90.2 |
89.4 |
94.0 |
Daily gain |
0.751 |
0.770 |
0.765 |
0.794 |
Cost of feed, VND |
244690 |
217635 |
223297 |
216577 |
Feed cost/live weight gain, VND |
5431 |
4635 |
4710 |
4401 |
In diets for fattening pigs, based on broken rice, rice bran and fish meal, brewery waste can replace 30% of the fish meal on a protein basis, without affecting performance.
This research was partially financed by the bilateral SAREC project 2000-2002.
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